Regular LumpHead Service Intervals

This is out of the 2017 Roadglide Owners Manual

Regular Service Intervals
WARNING
Perform the service and maintenance operations as indicated in the regular
service interval table. Lack of regular maintenance at the recommended
intervals can affect the safe operation of your motorcycle, which could
result in death or serious injury. (00010a)
WARNING
If you operate your motorcycle under adverse conditions (severe cold,
extreme heat, very dusty environment, very bad roads, through standing
water, etc.), you should perform the regular maintenance intervals more
frequently to ensure the safe operation of your motorcycle. Failure
to maintain your motorcycle could result in death or serious injury.
(00094a)
Regular maintenance must be performed at specified intervals to help
keep your new Harley-Davidson motorcycle operating at peak performance
and keep your new motorcycle limited warranty in force. Your authorized
Harley-Davidson dealer knows best how to service your motorcycle with
factory approved methods and equipment assuring you of thorough and
competent workmanship.
Some maintenance items are scheduled at least once per year, even if
the next mileage interval has not been reached. In severe riding conditions,
some maintenance items need to be performed more frequently. Refer to

Table 1
.
NOTE
  • The use of parts and service procedures other than Harley-Davidson
    approved parts and service procedures may void the limited warranty.
    Any alterations to the emission system components, such as the
    intake and exhaust system, may be in violation of motor vehicle
    laws.
  • Some countries, such as Brazil, may require all regular maintenance
    to be performed by an authorized Harley-Davidson dealer for
    your limited warranty to remain in effect. Check with your authorized
    Harley-Davidson dealer.
  • Some countries, such as Brazil, require additional annual (or
    semi-annual) regular maintenance steps to keep your limited
    warranty in effect and/or comply with vehicle regulations. Check
    with your authorized Harley-Davidson dealer and the motorcycle
    regulations in your country for local requirements.
  • After completing the final service interval, repeat the service
    schedule starting at the 8,000 km (5000 mi) interval.
    Refer to

    Table 1
    .
  • Whenever a vehicle is in for maintenance, always check for and
    complete open recalls and product programs.
  • Whenever a vehicle is in for maintenance, always verify that
    the latest calibration is installed.

Table 1. Regular Service Intervals: 2017 Harley-Davidson Touring
Models
ITEM SERVICED
1000 mi
1600 km
5000 mi
8000 km
10000 mi
16000 km
15000 mi
24000 km
20000 mi
32000 km
25000 mi
40000 km
30000 mi
48000 km
35000 mi
56000 km
40000 mi
64000 km
45000 mi
72000 km
50000 mi
80000 km
NOTES
Check operation of electrical equipment and switches
X
X
X
X
X
X
X
X
X
X
X
Check front tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Check front wheel spoke tightness (if equipped)
X
X
X
X
X
2, 3, 4
Inspect front brake fluid level
X
X
X
X
X
X
X
X
X
X
X
5
Inspect clutch fluid system for leaks, contact or abrasion
X
X
X
X
X
X
X
X
X
X
X
6
Check DOT4 clutch fluid and front brake fluid for moisture
X
X
X
X
X
X
X
X
X
X
X
1, 2
Check hand control fastener switch housing screw torque
X
X
X
X
X
X
1, 2, 7
Check clutch lever handlebar clamp screw torque
X
X
X
X
X
X
1, 2, 7
Check master cylinder handlebar clamp screw torque
X
X
X
X
X
X
1, 2, 7
Inspect, lubricate and adjust steering head bearings
X
X
2, 8
Inspect windshield bushings (if equipped)
X
X
X
X
X
2
Inspect air cleaner, service as required
X
X
X
X
X
X
X
X
X
X
4
Replace engine oil and filter
X
X
X
X
X
X
X
X
X
X
X
1, 4
Check engine coolant freeze point, inspect for leaks
X
X
X
X
X
X
X
X
X
X
X
Coolant
Replace coolant every 48,000 km (30000 mi)
2
Clean radiators or oil cooler
X
X
X
X
X
X
X
X
X
X
X
Replace primary chaincase lubricant
X
X
X
X
X
X
4
Replace transmission lubricant
X
X
X
4
Inspect oil lines and brake system for leaks, contact
or abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect fuel lines and fittings for leaks, contact or
abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect rear brake fluid at level
X
X
X
X
X
X
X
X
X
X
X
5
Check rear DOT 4 brake fluid for moisture
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect brake pads and discs for wear
X
X
X
X
X
X
X
X
X
X
X
Check front axle nut torque
X
X
X
X
X
X
1, 2, 7
Inspect and lubricate jiffy stand
X
X
X
X
X
X
X
X
X
X
X
2, 4
Check, adjust and lubricate (with HARLEY LUBE) brake
and clutch controls
X
X
X
X
X
X
X
X
X
X
X
Check tightness of rear wheel spokes (if equipped)
X
X
X
X
X
2, 3, 4
Check rear tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Inspect and adjust drive belt and sprockets
X
X
X
X
X
X
X
X
X
X
X
2
Check rear axle nut torque
X
X
X
X
X
X
1, 2, 7
Inspect exhaust system for leaks, cracks and loose,
or missing fasteners or exhaust shields
X
X
X
X
X
X
X
X
X
X
X
4
Battery
Check battery, terminal torque and clean connections
annually. Lubricate terminals with ELECTRICAL CONTACT
LUBRICANT.
1
Spark plugs
Replace spark plugs every two years or every 48,000 km
(30000 mi), whichever comes first.
Lubricate fuel door hinge and latch with HARLEY LUBE
X
X
X
X
X
X
X
X
X
X
X
Rebuild front forks
X
2, 9
Fuel filter
Replace fuel filter every 161,000 km (100000 mi).
2, 4
Rear sprocket isolators
Inspect rear sprocket isolators for wear at each rear
tire change.
Brake and clutch systems
Flush brake and clutch systems and replace DOT 4 hydraulic
brake and clutch fluids every two years or sooner if
moisture content is 3% or greater
2
Road test to verify component and system functions
X
X
X
X
X
X
X
X
X
X
X
NOTES:
1. Perform annually or at specified intervals, whichever
comes first.
2. Should be performed by an authorized Harley-Davidson
dealer, unless you have the proper tools, service data
and are mechanically qualified.
3. Perform spoke tension check at 2,000 km (1000 mi),
8,000 km (5000 mi), 32,000 km (20000 mi)
services and every 24,000 km (15000 mi) interval
thereafter. Not all vehicles are equipped with spoke
wheels. Consult appropriate topic in service manual.
4. Perform maintenance more frequently in severe riding
conditions such as extreme temperatures, dusty environments,
mountainous or rough roads, long storage conditions,
short runs, heavy stop/go traffic or poor fuel quality.
5. Brake fluid level will drop as brake pads wear.
6. Clutch fluid level will rise as clutch wears.
7. For torque instructions, see Shop Practices in the
service manual.
8. Disassemble, lubricate, inspect and adjust every
40,000 km (25000 mi).
9. Disassemble, inspect, rebuild forks and replace fork
oil every 80,000 km (50000 mi).
Maintenance Records
Maintain a record of all service. Refer to

Table 2
.

Table 2. Owner’s Maintenance Records
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
1,600 km (1000 mi)
8,000 km (5000 mi)
16,000 km (10000 mi)
24,000 km (15000 mi)
32,000 km (20000 mi)
40,000 km (25000 mi)
48,000 km (30000 mi)
56,000 km (35000 mi)
64,000 km (40000 mi)
72,000 km (45000 mi)
80,000 km (50000 mi)